Steel production flow chart pdf

In-depth and detailed analysis of manufacturing processes can be reinforced through the use of flow charts — a few examples:. Standardize Production Run Setup Activities: Inefficient manufacturing setup procedures can be very costly financial and otherwise to an organization. A well-documented and detailed flow chart describing the exact steps required to prepare a new production run is pivotal for reducing lead times and increasing machine utilization.

Create Flow Charts for Preventative Maintenance Procedures and Notification: Develop standard preventative maintenance PM processes for each machine in the manufacturing process.

Following these processes and developing protocols for notifying machine operators of PM schedules will allow employees to plan ahead and do other work while machines are being inspected.

Identify Root Causes of Defects Using Flow Charts: Flow charts can enable manufacturers to analyze their manufacturing process step-by-step in detail, which can help in diagnosing which activities are leading to higher defect and scrap rates. Manufacturing processes may vary across manufacturing industries. For example, food processing and manufacturing will require different activities from automobile or heavy equipment manufacturing.

However, most manufacturing industries follow the same manufacturing processes outlined below:. Production Planning: Works closely with procurement and material management functions to ensure raw materials and other prerequisites are prepared for production runs. Flow charts should be utilized to dictate efficient communication protocols among functional teams.

Manufacturing Engineering: This phase consists of designing the systems and processes required to complete high-quality production runs. Flow charts and workflows are necessary to aid in the design of assembly processes.

Creating flow charts of the production run allow you to measure KPIs e. Quality Assurance: The quality assurance function is responsible for inspecting finished goods after going through the manufacturing process. Checklists and flow charts need to be created to standardize finished goods inspection and ensure any defect can be detected and mitigated in the future. Facility Management: Maintaining the equipment, safety and overall environment of the manufacturing facilities requires specific protocols for PM, temperature, space usage, etc.

Flow charts ensure consistency among facility management tasks and promote transparency as employees need to know facility maintenance schedules and processes. This workflow template illustrates the reception of materials used in pharmaceutical manufacturing processes, as well as the subsequent storage and allocation of these materials based on req Major reducing agent in the BF is the carbon monoxide gas CO generated by the oxidation of the carbon C in coke.

The hot metal is decarburized to the required carbon content in the BOF. The main reaction in this process is the oxidization of the carbon in the hot metal by both pure oxygen gas O 2 and iron oxide Fe 2 O 3. The residual oxygen, after contributing to this decarburization reaction, remains in the molten steel. This oxygen is fixed and removed by deoxidation reagents such as silicon and aluminum as SiO 2 and Al 2 O 3 or is removed as carbon monoxide gas in the subsequent vacuum degassing process.

No follower of the chart should be left hanging with doubts. Step 3: Details of Each Step Just mentioning the name of steps is not enough. In the flow chart, it is good to mention as many details as possible regarding every step. If you are unable to find enough space to mention the details, have a separate page or section which explains the steps. This is especially beneficial for a beginner.

Step 4: Simple Flow Flow charts are drawn for tracing the flow of the processes and hence they ideally ought to be simple. They need to simplify their understanding. Complicated flow charts are no better than normal textual content. So try to arrange the flow chart elements in such a manner that the chart looks segregated and organized. Try not to have too many lines that cut each other as it may create confusion.

Step 5: Multiple Flow Charts If you have a lot of data, or the process is very complicated with many possibilities, then the best option would be to use multiple flow charts. A single flow chart may create unnecessary complications and confusions. You may use different connectors to connect flow charts. Construction Management Flow Chart Template mcaa. It is one big flow chart but having individual smaller flow charts for every phase — pre-construction, construction and post-construction phases.

Available in PDF format for free, the template features blue and red colors over a white background and even provides some space for mentioning project details. Phased Construction Flow Chart Template wisconsindot. This editable and free DOCX template has completely separate flow charts for the start construction phase, during the construction phase, and finals, dates and records phase.

The white, blue, and antique beige color combination impresses one and all. The template boasts of ample space for mentioning details.

Modern Construction Flow Chart Template enterprisecommunity. Download this modern looking contemporary sample work flow chart template for free. The simple and spacious arrangement of elements gives it a charming look, which is augmented by the different colors of its elements. This spacious and colorful mosaic provides space for writing even the minutest details. Detailed Construction Flow Chart Template flh.

You will find a description of design tasks, environment tasks, acquisition tasks, construction tasks, etc.